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Operational Problem:
The participation of employees at the optimization process is too low
The suggestion scheme is not working
The number of suggestions per employee is too low
Workshop name:
Waste Walk
Procedure of the workshop:
Basic training 7+x types of waste
Basic training of the problem solving process
Current state of waste
Waste Walk with the employees
Measure definition
Tracking of key-figures relevant for Waste Walk
Pilot-conversion and coaching
Installation of the problem solving process (CIP-Process)
Standardized documentation (PCAR) and integration into the suggestion scheme
Planning of Waste Walk Roll-Out
Review
Results:
5 suggestions per employee per year
Enhancement of employee satisfication
Documentated and visualised process of improvement (Work group boards)
Effect on business goal:
Better improvement process
Increase of the number of VVs per employee
The improvement process ist sustained by the employees
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Lean Advisor Barcelona 2008
Lean Advisor Amsterdam 2008
Lean Advisor Barcelona 2007
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Dr. Jörg Tautrim