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Operational Problem:
  • Low equipment availability
  • The maintenance quality is missing
  • High maintenance-costs
  • Big problems at the intrface between production and maintenance
Workshop name:

Total Productive Maintenance
Procedure of the Workshop:
  1. Basic training in Lean Total Productive Maintenance (LTPM)
  2. Current state analysis Systems- and production engineering
  3. LTPM Workshops and OEE Definition
  4. Cleaning is inspection
  5. Cleaning- and inspection-plans
  6. Basic training for operators and maintenance
  7. Devolvement of the basic maintenance functions for the operators
  8. Installation figure OEE and following measures (OEE-Process)
  9. Task-definition and PCAR
  10. Pilot-implementation und Coaching
  11. Plan TPM Roll-Out
  12. Maintenance prevention (R&M, LCC)
  13. Review
Results:
  • Increase of availability with ca. 3-5% Points
  • Reduction of maintenance costs
Effect on business goal:
  • Increase of OEE
  • Increase of equipment availability
  • Decrease of the maintenance costs
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