Poka Yoke

Lean Tool

Poka Yoke

Tool definition

The japanese expression POKA YOKE (jap.: foolproof) means reduction of defects by avoiding mistakes. It includes procedures (e.g. checklists) and devices for error prevention. Poka Yoke avoids department passing  through errors and failures.

Tool benefit
  • Prevention of errors is an excellent method for process control.
  • This process leads to a reduction in failure rates and an improvement in quality rates in every field of work.
  • Error proofing reduces business proccess stoppages and contributes to business productivity
  • Error proofing is concentrated on the prevention of errors and deviation of standards, which positively affects quality, safety, transaction costs and client satisfaction.
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Table of contents

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Project experiences

References / Use Cases

  • Automotive industry
  • Component supplier
  • Pharmaceutical industry
  • Medical technology and medical device
  • Electronic industry
  • food and beverage industry
  • Chemical industry
  • Tool design and construction
Available as a game?

Yes

Available as training (PDF)?

Yes

Available languages
  • German
  • English
Print
Tel.:  +49 (0)721 160 896 72
Fax:  +49 (0)721 160 895 64